Shanghai SANME Co., Ltd.'s intelligent manufacturing leads the innovation of the environmental protection equipment industry
Shanghai SANME Co., Ltd. has created a new era of intelligent manufacturing in the field of environmental protection equipment by deeply integrating artificial intelligence technology with German standard process technology. The intelligent Crushing And Screening system developed by the company uses big data and robot collaborative technology to dynamically optimize equipment operating parameters, achieving significant results of reducing energy consumption by more than 15% and increasing production capacity by 30%. In terms of fine sorting technology, the innovative use of AI technologies such as image visual recognition, spectral analysis and 3D point cloud modeling has greatly improved the accuracy and automation level of material sorting, making a qualitative leap in resource recovery rate. Behind these technological innovations is the company's strong R&D support. It currently has more than 100 national patents, and its core technology is completely self-controlled.
In terms of the construction of the intelligent manufacturing system, Shanghai SANME Co., Ltd. builds an intelligent factory in accordance with German process standards. The factory is equipped with fully automatic CNC laser cutting production lines, digital machining production lines, CNC boring and milling production lines, efficient intelligent welding production lines, environmentally friendly automatic spraying lines, ultrasonic detectors, etc. The proportion of automated equipment is as high as more than 94%, and the equipment networking rate ranks among the top in the industry.
The company has established a workshop-level industrial communication network by deploying intelligent management systems such as MES, ERP, and PLM, creating a data closed loop and intelligent manufacturing model of "state perception-real-time analysis-intelligent decision-making-precise execution", realizing digital management of the entire process from order receipt to product delivery, and realizing visual monitoring of all links in the production process, which completely breaks the information barriers in traditional manufacturing. The entire system is advanced, stable, and flexible, providing enterprises with convenient, fast, and efficient external services and intranet needs.
In terms of smart operation and maintenance, the company uses digitalization and the Internet of Things technology platform to monitor equipment status in real time, remotely diagnose faults, and place spare parts orders on the cloud, ensuring "zero downtime" in customer production, achieving transparency and leanness in the entire production process, reducing operating costs and improving production efficiency for customers.
